Manufacturing Excellence That Delivers Results
From change management to digital transformation, we provide end-to-end solutions that transform manufacturing operations and deliver measurable ROI.
Key Benefits
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Identify exactly where you're losing money in your operation
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Discover why orders are late and quality issues keep recurring
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Get a clear priority list of what to fix first for maximum impact
- Understand which technology investments will actually pay off
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Benchmark against industry leaders to see your true potential
Diagnosis
Where Are You Losing Money?
You know something's not right - orders are late, costs are rising, but you can't pinpoint exactly what's broken. Our comprehensive diagnosis identifies the hidden profit leaks in your operation and gives you a clear action plan to fix them.
Our Process
- 1 Revenue Leak Analysis - Where are you bleeding money?
- 2 Production Flow Mapping - What's causing delays and bottlenecks?
- 3 Quality Cost Assessment - How much are defects really costing you?
- 4 Technology Gap Analysis - What's holding back your productivity?
- 5 Action Priority Matrix - What to fix first for fastest ROI
What You Get
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Executive summary of profit improvement opportunities
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Detailed breakdown of where you're losing money and why
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Priority action plan with ROI projections for each fix
- Quick wins you can implement immediately
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12-month roadmap to transform your operation
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Business case documentation for board approval
3 – 6 months
£15,000 – £50,000
Key Benefits
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Stop the leaks - immediate actions to prevent further losses
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Restore customer confidence with rapid delivery improvements
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Identify and eliminate the biggest cost drains within 30 days
- Restore customer confidence with rapid delivery improvements
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Establish systems to prevent future crises
Turnaround
When You Can't Afford to Wait
Major manufacturing issues? Profit margins collapsing? Orders consistently late? When your manufacturing operations are in crisis, you need rapid intervention. We've turned around operations in 90 days - here's how we'll save yours.
Our Process
- 1 Emergency Triage - Stop the biggest problems immediately
- 2 Customer Recovery Plan - Rebuild trust and prevent defections
- 3 Cash Flow Stabilisation - Identify immediate cost savings
- 4 Team Mobilisation - Get everyone working toward the same goals
- 5 System Fixes - Prevent the same problems recurring
What You Get
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30-day emergency action plan with daily targets
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Customer communication strategy and recovery timeline
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Immediate cost reduction initiatives worth 15-25% savings
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Team accountability framework and daily management system
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Sustainable improvement process to maintain gains
90 Day intensive intervention
£35,000 – £75,000
Key Benefits
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25-50% increase in production capacity with existing resources
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Real-time operational intelligence
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Overcome ERP and MES integration challenges
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Unified Name Space (UNS) implementation
Breakthrough
Increase Your Output Without Adding Staff
Struggling to meet demand without hiring more people? Your current team has massive untapped potential. We'll show you how to dramatically increase output using the people and equipment you already have.
Our Process
- 1 Bottleneck Hunter - Find what's really limiting your output
- 2 Waste Elimination - Remove everything that doesn't add value
- 3 Flow Optimisation - Make work flow smoothly between stations
- 4 Team Empowerment - Train your people to solve problems
- 5 Performance System - Measure and maintain your gains
What You Get
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Detailed analysis of your true production constraints
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Waste elimination roadmap targeting 20-30% efficiency gains
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Optimized production flow with reduced cycle times
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Performance dashboards tracking key efficiency metrics
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Employee-driven improvement system and training
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Continuous Improvement plan to maintain and build on improvements
3 – 5 months
£40,000 – £85,000
Key Benefits
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Know instantly when machines stop or quality drifts
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Predict problems before they cause delays or defects
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Make decisions based on real data, not best guesses
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Spot trends and opportunities your competitors miss
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Give your customers accurate delivery dates they can trust
Control
Data-Driven Control and Insights
Tired of being the last to know when things go wrong? Flying blind with spreadsheets and daily reports? Get real-time visibility into every aspect of your operation so you can fix problems before they impact customers.
Our Process
- 1 Data Audit - What information do you actually need?
- 2 Simple Connectivity - Connect machines and systems without complexity
- 3 Dashboard Design - Information that drives action, not confusion
- 4 Alert System - Know about problems before they become crises
- 5 Training & Handover - Your team confidently using the new systems
What You Get
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Real-time production monitoring system
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Executive dashboard showing key performance indicators
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Automated alerts for problems and opportunities
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Mobile access for management on-the-go
- Training program for operators and supervisors
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12-month support and system optimization
3 – 8 months
£30,000 – £80,000
Key Benefits
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Transform resistance into enthusiasm for improvement
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Develop internal capability to solve problems without consultants
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Create a culture where problems are solved, not hidden
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Build leadership capability at every level of your organisation
Transform
Lean Manufacturing Excellence
Struggling with skills shortages, resistance to change, or low engagement? Your people aren't the problem - they're the solution. Transform your workforce into a competitive advantage that drives continuous improvement.
Our Process
- 1 Value Stream Mapping - understand your critical processes
- 2 Skills Gap Analysis - Where are the critical development needs?
- 3 Process Redesign and Continuous Improvement Setup
- 4 Engagement Strategy - How to get buy-in from skeptical teams
- 5 Leadership Development - Building improvement capability at every level
What You Get
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Current state value stream maps
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Comprehensive culture and skills assessment
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Standard operating procedures
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Change management strategy and communication plan
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Training materials and continuous improvement framework
3 – 6 months
£20,000 – £60,000
Key Benefits
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Scale capacity 50-100% without proportional cost increases
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Maintain quality and delivery performance during rapid growth
- Build systems that work whether you're doing 100 or 1000 units
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Build resilient operations that can withstand disruptions
- Attract and retain the talent you need for sustainable growth
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Create predictable processes that new employees can follow
Scale Operations
Scale Without Breaking What Works
Ready to grow but worried about losing control? Many manufacturers struggle to scale because growth exposes weaknesses in their systems. We'll build a robust foundation that supports profitable growth without the chaos.
Our Process
- 1 Growth Readiness Assessment - What needs strengthening before you scale?
- 2 System Scalability Analysis - Which processes will break under load?
- 3 Capacity Planning - How to grow efficiently without waste
- 4 Knowledge Transfer - Capturing what works so it can be replicated
- 5 Performance Framework - Maintaining standards as you grow
What You Get
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Growth readiness assessment and gap analysis
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Scalable process documentation and training materials
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Knowledge management system to capture best practices
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Performance monitoring framework for quality control
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Implementation roadmap for phased growth
2 – 4 months
£20,000 – £45,000
Key Benefits
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Achieve ISO certification faster
- Reduce compliance costs by 30%
- Pass audits with confidence
- Identify critical vulnerabilities and business risks
- Faster recovery from incidents and disruptions
- Maintain ongoing compliance
Compliance
Standards & certifications overwhelming your team?
Navigate complex regulatory requirements and industry standards with confidence. We help you achieve and maintain compliance while minimizing disruption to operations.
Our Process
- 1 Current compliance gap assessment
- 2 Comprehensive risk assessment and business impact analysis
- 3 Standards roadmap development
- 4 Implementation & Training
- 5 Audit preparation & ongoing support
What You Get
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Compliance gap analysis report
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Risk assessment report and business continuity plan
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Implementation roadmap
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Crisis response procedures
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Audit readiness certification, analysis and KPIs
1 – 6 months
£10,000 – £40,000
Why Choose TJ Digital Systems?
We're not just consultants – we're manufacturing transformation specialists with a
proven track record of delivering measurable results.
Proven Track Record
50+ successful projects with average 35% efficiency improvements
Fast Implementation
See measurable results within 90 days of project start
Guaranteed ROI
Average client sees 300% ROI within first year
Ongoing Support
12 months of post-implementation support included
Ready to Transform Your Manufacturing Operations?
Schedule a free consultation to discuss your specific challenges and discover how we can help you achieve breakthrough performance.
