Your Trusted Partner in Manufacturing Excellence
We specialise in transforming manufacturing operations through strategic optimisation, digital transformation and performance enhancement.
Our methodologies help companies across different industries to achieve operational excellence, with measurable improvements in efficiency and cost reduction.
Meet the team
Tim Shelley
Founder & CEO
With over 18+ years' experience in engineering and manufacturing.
Frank Vandenberg
Head of Business Development
With over 30+ years' experience in International revenue growth expert with strong client engagement focus.
Luke Twigg
Industrial Specialist
With 13+ years of industrial experience across automation, utilities, and manufacturing.
Saad Ahmad
Senior Automation Consultant
With 12+ years of experience across automotive, oil & gas, and advanced manufacturing sectors.
Sarah Shelley
Finance & Content Marketing
Sarah ensures smooth operations and drives content and financial processes.
Our Core Values
These aren't just words on a wall. They guide every decision we make.
Results Over Promises
We deliver measurable outcomes, not slide decks
Partnership
We succeed when you succeed.
Practical Over Theoretical
Built from real factory floors.
Transparency Always
No hidden agendas.
Our Commitment Sets Us Apart
Best-of-Breed Solutions
Across the engineering & manufacturing life cycle
Integrated Solutions
Great solutions we make work together in your factory
UK SME Focus
Proven, practical and results focused
One Relationship
One methodology, one UK-based support team
Our Approach
Our comprehensive framework ensures transformation success by addressing the three critical dimensions of manufacturing excellence. We work collaboratively through each pillar to deliver measurable improvements.
People
Developing talent, building capabilities, and fostering a culture of continuous improvement to ensure your team is equipped for success.
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Skills development and training
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Change management support
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Leadership development
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Team engagement strategies
Process
Optimising workflows, standardising operations, and implementing lean methodologies to eliminate waste and improve efficiency.
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Process mapping and optimisation
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Lean manufacturing implementation
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Quality system improvements
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Performance measurement
Technology
Leveraging cutting-edge digital solutions, automation, and data analytics to enhance operational capabilities and decision-making.
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PLM system implementation
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Digital transformation roadmaps
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Automation and IoT integration
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Data analytics and reporting
18+
Years Experience
20+
Projects Completed
£1M+
Cost Savings Generated
100%
Retention
FAQs
Get answers to common questions about our services, approach, and results.
What industries do you serve across the UK?
We serve UK manufacturers across automotive, aerospace, medical devices, food & beverage, electronics, and general manufacturing sectors. Our methodology adapts to your industry requirements and regulatory environment.
What results can UK manufacturers expect from your services?
UK manufacturers typically achieve 25–50% capacity increases, 30–40% reduction in downtime, 20–35% quality improvements, and 15–25% cost reductions. We focus on measurable ROI from day one.
How do your PLM and IoT technology solutions work?
As the UK Competency Centre for CONTACT Software, we implement CIM Database for PLM and Elements for IoT, delivering real-time visibility, machine connectivity, and seamless MES/ERP integration.
What makes TJ Digital Systems different from other UK manufacturing consultants?
Unlike consultants who provide reports and leave, we design, build, integrate, and support MES, PLM, ERP, and control systems with a focus on sustainable ROI and long-term value.
How long does a typical manufacturing improvement project take?
Estimated project duration:
- Diagnosis - 3 - 6 months
- Process Optimisation - 90 days to 5 months
- Quality Systems 3 - 8 months
- Scale-up 3 - 6 months
- Training programmes 1 - 4 months.
What manufacturing consulting services do you offer in the UK?
We offer five core consulting services:
- Diagnosis - identifying profit leaks and create action plans
- Process Optimisation - lean manufacturing, bottleneck elimination
- Quality Systems - ISO certification, compliance frameworks
- Scale-up - building systems that grow with your business
- Training & Development
We also provide Control Systems Design, Systems Integration, and Manufacturing Support.