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Your Trusted Partner in Manufacturing Excellence

We specialise in transforming manufacturing operations through strategic optimisation, digital transformation and performance enhancement. 


Our methodologies help companies across different industries to achieve operational excellence, with measurable improvements in efficiency and cost reduction.


Meet the Team

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Tim Shelly

Founder & CEO

With over 18 years in manufacturing, Tim leads our business vision and client delivery.

Manufacturing Strategy Digital Transformation Product Development Process Engineering Battery Cell Manufacture

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Frank Vandenberg

Head of Business Development

International revenue growth expert with strong client engagement focus.

Business Analytics Marketing Client Engagement Business Strategy

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Luke Twigg

Industrial Specialist

Luke brings 13+ years of industrial experience across automation, utilities, and manufacturing.

Business Leadership Industrial Automation Electrical Engineering PLC Software Panel Manufacture

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Saad Ahmad

Senior Automation Consultant

12+ years of experience across automotive, oil & gas, and advanced manufacturing sectors.

PLC Software Machine Connectivity Project Management Industrial Commissioning IoT Development

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Sarah Shelley

Finance & Content Marketing

Sarah ensures smooth operations and drives content and financial processes.

Marketing Training & Development Content Creation Administration Business Finance

Our Core Values 

Experience
Results Over Promises

We deliver measurable outcomes, not slide decks

Projects
Partnerships

We succeed when you succeed

Savings
Practical Over Theoretical

Built from real factory floors

Satisfaction
Transparency Always

No hidden agendas

Our Commitment Sets Us Apart

Best-of-Breed Solutions
Best-of-Breed Solutions

Across the engineering & manufacturing life cycle

Integrated Solutions

Great solutions we make work together in your factory

UK SME Focus

Proven, practical and results focused

One Relationship

One methodology, one UK-based support team

Experience

18+

Years' Experience

Projects

20+

Manufacturers

Savings

£1M+

Cost Savings Generated

Satisfaction

100%

Client Satisfaction

FAQs

Get answers to common questions about our services, approach, and results

What industries do you serve across the UK?

We serve UK manufacturers across automotive, aerospace, medical devices, food & beverage, electronics, and general manufacturing sectors. Our methodology adapts to your industry requirements and regulatory environment.

What results can UK manufacturers expect from your services?

UK manufacturers typically achieve 25–50% capacity increases, 30–40% reduction in downtime, 20–35% quality improvements, and 15–25% cost reductions. We focus on measurable ROI from day one.

How do your PLM and IoT technology solutions work?

As the UK competency centre for CONTACT Software, we implement CIM Database Cloud for PLM and Elements for IoT, delivering real-time visibility, machine connectivity, and seamless MES/ERP integration.

What makes TJ Digital Systems different from other UK manufacturing consultants?

Unlike consultants who provide reports and leave, we design, build, integrate, and support MES, PLM, ERP, and control systems with a focus on sustainable ROI and long-term value.

How long does a typical manufacturing improvement project take?

Estimated project duration:

    • Diagnosis - 3 - 6 months
    • Process Optimisation - 90 days to 5 months
    • Quality Systems 3 - 8 months
    • Scale-up 3 - 6 months
    • Training programmes 1 - 4 months.
What manufacturing consulting services do you offer in the UK?

We offer five core consulting services: 

    • Diagnosis - identifying profit leaks and create action plans 
    • Process Optimisation - lean manufacturing, bottleneck elimination 
    • Quality Systems - ISO certification, compliance frameworks 
    • Scale-up - building systems that grow with your business  
    • Training & Development 

We also provide Control Systems Design, Systems Integration, and Manufacturing Support.