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Manufacturing operations support and real-time visibility for UK manufacturers

Manufacturing Operations Support — Real Data, Real Decisions

Stop flying blind with spreadsheets and daily reports. Get real-time visibility into every aspect of your operation, build scalable systems, and make decisions based on real data — not best guesses.

Why You Need Ongoing Support

82%

Lack Real-Time Insights

Of manufacturers believe smart manufacturing will be the main driver for competitiveness in the next 3 years — Deloitte 2025

46%

Skills Gap

Of UK manufacturers cite a lack of technical skills as their biggest barrier to adopting advanced technologies — Make UK 2025

24th

Robotics Density

UK ranking in global robotics density with just 112 industrial robots per 10,000 workers — half the EU average — Make UK/ Sage 2025

How We Support You

From data audit to fully connected operations — built to scale with your business.

Data & Systems Audit

What information do you actually need? We assess your current systems, data gaps, and integration requirements to build a practical roadmap.

Alert & Control Systems

Know about problems before they become crises. Automated alerts, predictive triggers, and escalation workflows that keep you ahead.

Scale & Knowledge Transfer

Build processes that work whether you're doing 100 or 10,000 units. We document, train, and hand over so your team owns the systems.​

What Outcomes We Deliver 


1-6 Month Timeline
Pro-Active Support & Maintenance

  • Detailed analysis of true production constraints
  • Automated alerts for problems and opportunities
  • Knowledge management system for best practices 
  •    Performance monitoring framework
 Real-World Value
Streamlined Outcomes 

  • 12-month support and system optimisation plan
  • Scalable process documentation and training)
  • Mobile access for management on-the-go
  •   Support, training and ongoing expertise at the end of the phone

FAQs

Common questions about ongoing manufacturing operations support from TJ Digital Systems

What does TJ Digital Systems manufacturing operations support cover?

Our support covers system optimisation (MES, PLM, SCADA), user training, integration extensions when new equipment is added, real-time visibility dashboards and proactive review of operational data. We act as your extended engineering and digital team.

How fast is support response for production-impacting issues?

Response times are agreed in writing with each client as part of the support SLA, scaled to the operational risk of the system. Same-day acknowledgment and rapid first response are typical commitments during UK business hours, with out-of-hours arrangements where production criticality justifies them. Our team has decades of UK manufacturing engineering experience and understands the real cost of downtime.

Do you support systems you did not originally implement? 

Yes - we support PLM, MES and industrial automation systems from CONTACT Software, Aras, Windchill, Wonderware, Ignition and others. Our engineers shop-floor experience means we can take over support of legacy systems and gradually modernise them.

How do you handle 24/7 multi-site UK manufacturing support?

For multi-site 24/7 operations, we provide tiered support: monitoring dashboards for your operations team, escalation paths for after-hours incidents and quarterly business review sessions to identify systemic improvements. Our team has decades of UK manufacturing engineering experience supporting operations at this complexity.

Ready to Transform Your Operations?

Schedule a free consultation to discuss your specific challenges and discover how we can help you achieve breakthrough performance.